No | 项目与内容 Item |
1.0 | 工厂自我评估表 Wal-Mart Factory Pre-Audit Questionnaire |
1.1 | 工厂简介 Brief introduction of factory |
1.2 | 营业执照 Business license |
1.3 | 公司组织架构图 Organization chart |
1.4 | (公司)厂区/厂房平面图 Factory's plane figure floor plans |
1.5 | 生产工序流程图 Production process chart |
1.6 | 管理体系证书(质量/不保/社会责任等) Certificate of various management systems ISO9001/ISO4001/ICTE/GSCP.etc |
2.1 | 虫鼠控制/防潮防霉控制程序(制度)及记录 Documented pests/mildew and moisture control program |
2.2 | 利器(刀片,断针等)收发控制/断针控制/验针记录Procedure and records of sharp tools control program |
3.1 | 利器设备校验程序/记录和报告Procedure records of equipment calibration |
3.2 | 设备(生产机器检验设备/工具/备件)清List of machines, tools,spare parts and equippments |
3.3 | 设备维修保养记录 Maintenance and repairing records for machine/equipment |
4.1 | 质量手册(质量方针/目标)/程序文件Quality manual/procedures |
4.2 | 客户投诉处理程序及记录Procedure and records of cuslomer including |
4.3 | 产品紧急事故处理程序(包括召回程序)及记录Recall program including procedure and records when applicable |
4.4 | 品管组织架构图Organization chart of QMS/QC |
4.5 | 质量管理体系/控制关键人员职责Role and Responsibility of QC porsonnel |
4.6 | 定期不定期质量管理体系/控制会议的机制及记录Mechanism and records of regular/irregular review/meeting on QNS/QC |
4.7 | 潜在危害风险评估(物理异物如金属,玻璃等/化学/微生物方面的危害)Risk assessment to identify hazards from chemicals/raw materials/process/ equipment and tools |
4.8 | 控制(生产及产品受物理异物/化学微生物等)污染风险的控制程序及记录(可能对产品或人造成伤害)Procedures and records about control risk of physical/chemical/biological contamination (which may damage the product and personnel) |
5.1 | 来料检验控制程序Procedure of quality control on incoming materials |
5.2 | 各种来料检验标准及缺陷分类 Insection criteria (e.g.sampling plan/AQL/defective classification) |
5.3 | IQC来料检验报告/不良品处理(退货,挑选及让步接收等)记录Inspection/test reports of incoming materials including rejected items and concession when applicable |
5.4 | 来料中免检产品的符合性证书或测试报告Certificate of compliance or test report of incoming materials when applicable |
5.5 | 物料库存/周转控制的程序或规定Procedure/rules of materials rotation control and inventory manegement warehouse (e.g.FIFO) |
5.6 | 供应商评审程序及记录(包括初次供应商挑选批准评估及后续定期的供应商表现评估)Supplier Assessment System (including initial evaluation and regular assessment) |
5.7 | 供应商来料状况统计KPI of ongoing performance |
6.1 | 产品设计程序及记录(适合时)Procedure and records of product design when applicable |
6.2 | (量产前进行)试产的制度记录及相应的纠正改善措施(有需要时Mechanism of pilot-run and the corresponding CAP when applicable) |
6.3 | 产前会议制度及记录Procedure/records of pre-production meeting |
6.4 | 制造各工序包括包装的作业指导书/规格要求,参考样板,批准板,Working instruction/specification/approval and reference sample for manufacturing and packing |
6.5 | 过程质量控制的程序/标准/记录(首件检验,在线检验 ,巡检,抽检,全检.批次检验)Procedure/criteria/records of IPQC(first piece inspection,online inspection,lot inspection etc) |
6.6 | 过程不良处理机制及记录Procedure of non-conformance control during manufacturing |
6.7 | 过程不良的纠正预防CAP in case of rejected products/lots of semi-products |
7.1 | 终检验程序(可能多种形式,叫法也可能不同)包括FQC或OQC或QA Procedure of final inspection (e.g.FQC/OQC/QA) |
7.2 | 终检验标准(可能多种形式,叫法也可能不同)包括FQC或OQC或QA Inspection criteria/specification and reference sample/records of final inspection |
7.3 | 成品不良处理机制及记录Procedure of non-conformance control of finished products |
7.4 | 成品不良的纠正预防CAP in case of rejected products/lots |
7.5 | 成品出货放行机制Procedure of shipment release |
7.6 | 标识及可追溯性:批次标识/日期标 Identification and traceability (batch testing manual/testing records) |
8.1 | 内部测试清单/测试手册(操作指引)/测试记录 List of in-house testing/testing manual/testing records |
8.2 | 仪器校验记录Calibration of testing equipment |
8.3 | 测试人员资质培训记录Trainng records of testing technician |
9.1 | 培训的机制及记录(包括入职前,岗前培训,定期培训,包括普通操作员/检验员/工程技术人员)Training procedure and records (pre-work training, onjob training and regular training) for workers /QC members/technician/engineers |
9.2 | 对熟练工技人员的招聘前的考核Pre-hire test for skilled personnel |